If its an AR chamber (or other) you are going to cast, push the cotton or cloth plug for the bore just a little ways into the throating and don't worry about trying to cast a lot of rifling. Also line the inside of the extension with cotton or rope to keep any runaway casting material from getting behind the lugs.
The chamber to be cast should be well cleaned and oiled but all residual oil should be removed by using dry patches.
My poor mans method for casting, for those interested, is to take the bottom cut off half of an aluminum drink can and form a spout shape in the edge. Put the cerrosafe alloy in it and heat it up on the hot plate. I line and plug barrel as above and then heat it up to a warm touch with a heat gun (or hair dryer) just so the chamber isn't cold. Stand barrel on end with chamber up, pick up can with pliers and gently pour melted (molten?) casting material in chamber and stop just as chamber fills and a little bulge of material is on top of chamber but not running everywhere. Wait for it to cool for a few minutes and then tap the casting out using a cleaning rod. Put the casting aside and wait for 1 hour for the casting to expand to correct dimension and then measure what I need to measure.
This will give a lot of good measurements especially the neck diameter of your chamber. One of the tougher measurements to get from it is overall case length. If I want to know that I make a overall case length gauge. Take a empty case and trim the neck so you know it is way to short. Make or purchase a .30 caliber case length gauge button (Sinclair International) and insert it in the case mouth only a little ways. The overall length of this assembly should be way more than your case could ever be. Gently chamber the assembly and allow the bolt to close. The button will be shoved back in the case and when the assembly is removed the overall length will be that of the overall case length of your chamber. Repeat several times to make sure you get consistant readings. I think this is a better gauge of how long your brass will need to be. Sorry for the long winded post but maybe some can use the info. In my above post I may have pushed the idea that casting is a good way to get measurements but a case length gauge is the way to go for overall case length.
Last edited by pug; 06-05-2009 at 11:18 PM.
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