Flash hole uniforming is definitely on the list
Did a bit more measuring of primer pocket depth on both cases :
.300/221 FB 0.1165"
.300/221R 0.1180"
Difference 0.0015"
Yep, measured the wall thickness at the tangent of where the web radius joins the wall... did so a number of times to get a consistent reading... tricky!
One thing I didn't take into account is that this rimmed cartridge will be used in a Martini Cadet falling block action, and therefore the entire case will be supported by the relatively thick chamber walls... unlike the bolt and AR15 semi-auto actions where part of the rimless case head projects from the chamber and is enclosed by the bolt/extractor. Hoop strength of the relatively unsupported rimless case is crucial to maintaining primer integrity in high pressure loads.
Checking the 2006 Winchester Reloading Guide reloading catalog (which features CUP pressure readings on many cartridges) I discovered on that the .357 Maximum 180gr FMJ load develops 46,900 CUP vs the .223 Rem 55gr FMJ load's 41,000 CUP... so it would seem the case is plenty strong enough if well supported.
I'd say the weakest link is the primer... I had also heard that small pistol primers were slightly shorter than small rifle primers, but I can't find any confirmation on the web.
Indeed, while Sinclairs list both a large rifle and large pistol pocket/depth uniformer, they only list one small rifle/small pistol uniformer.. which suggests they are the same length.
There is an interesting article by James Calhoon at:
http://www.jamescalhoon.com/primers_and_pressure.php
He sums up:
"What does all this mean to the reloader?
- Cases that utilize small rifle primers and operate at moderate pressures(40,000 psi) should use CCI 400, Federal 200, Rem 6 1/2, or Win SR. Such cases include 22 CCM, 22 Hornet and the 218 Bee. These primers are also used in heavy handguns such as the 9mm., 357, etc. Other cases that use the small rifle primer can use the above primers only if moderate loads are used. Keep to the lower end of reloading recommendations.
- Cases that utilize Small Rifle primers and operate at higher pressures (55,000 psi) should use CCI 450, CCI BR4, Fed 205 and Rem 7 1/2."
I already have 1000 Federal SR Match primers, so will try them out first for cup thickness and consistency of ignition in sub-sonic loads... they seem to get a good rap from those picky benchresters!
Yes, aware of the issue with the case length of Clymer's reamer... PT&G are on the ball and specs are correct for their standard .300/221 reamer.
Interestingly, the 300 Whisper is also referred to as the 7.62x35mm in military sniping circles!
Some dimensions for the rimmed cartridge will change from the standard .300/221 FB (freebore, throat angle and case taper) to better suit cast lead bullets in a falling block action with less than stellar extraction.
I will complete the drawings over the next couple of weeks and send to PT&G for feedback... and then post here.
Thanks again for your help
BoS