I use Catia at work, so I've drawn up 3D models and sent pieces to a couple different machineshops to be CNC'ed off the models. Don't want all the parts in the same place just to be careful. I used K baffles and they were very quiet in .22LR. Haven't made a larger caliber yet. Forms are going very slow right now, even a Form 3 for my titanium .50 can has been atleast 6 weeks. I have a Form 4 pending since July. I would imagine a Form 1 could be even longer. I'd send it in and start designing now and collecting material while you wait. I made my baffles out of 303 because I had some, its stainless, and cuts OK. Tubes were seamless 304 and the end caps were 17-4. I've seen people ruin aluminum cans in .22 trying to disassemble and clean when they are all gummed up from AM-180 dumps so I made mine heavy duty and able to be soaked in tough solvents. The Whisper is much cleaner than .22 so you could mix some AL parts in to keep the weight down. Ti is the best, but you'll get bent on cost and having it machined. If you don't have access to machines it may be cheaper just to buy on a Form 4.
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