Ol Ben,
I am an old machinist by trade. I have run a lathe quite a bit and will
be willing to help around here were I can. Quarterbore and I have had a
little dealings as well.
As far as the gear in question, you can have them made by a custom
gear shop. (job shop type people) there are many of them around the country. I have used several out of the Houston area for the smaller gears.
Roger on the material for the weak link. A company that I used to work for
had a very large lathe. 20 foot swing with 65 feet of bed. Anyway, the primary
drive off the motor was a fiber gear (fenolic) I had quite a few of them made
during the years I was there. It is good to stay with similar materials. If you are talking about the cross slide gear, it could be brass as this is not really
where the shear would probably occur. I have seen some carriages that have a shear pin that the gear drives with. This would be the weak link so to speak.
You would have to send the old gear/grears in for a sample when and if you
needed one, to have them made. Gears are a crazy thing as as they go up in
diameter and number of teeth, you have to use an different cutter (hob). The
gear buisness is pretty much that gears as there is so much involved in tooling up to do them they pretty well have to specialize in order to justify the cost of the tooling. Some times you can get lucky and if it is an american made gear and has a common pitch and number of teeth you can find a
similar gear in the Dodge or Martin cataloges. Most of your good bearing houses (people that sell bearings for a living) should have a cataloge.
Wrangler
There is nothing cheap about CNC stuff. It is all higher than giraffe stuff.
You can spend $10,000.00 on just programming software. I know we have done that
You can get into it on a very small scale with a bridgeport type mill with two axis programming fairly cheap. Each axis you add is more and more money as well as size. It is a very interesting venture to play with
and the new software makes it fairly easy if you are good with Autocad and so on. You can write a very complicated program in a few hours which would have taken day or weeks to do in the old G codes. There are a lot of good
classes put on by local industry in some areas that you might take on the basics of machining. I have found that it is a very personally rewarding thing
to do and work at. While I was a machinist for a number of years, I have move up through the ranks so to speak and do very little hands on stuff anymore, other than my own stuff or some special prototyping.