Double gas port setup
I got a m1s 300 whisper barrel back in 2004. Did the same thing, drilled out the port, cut the buffer spring, tried a bunch of different loads with Reloader7, Accurate 9, and Hodgdon335. Got some loads to cycle most of the time but never got 100% reliability. I also wanted to shoot some non subsonic loads some time and this setup would not work for the higher pressures. I finally figured out something to try, a double gas port configuration. I had tp555 make me a custom gas block. The adjustable gas block has 3 settings, off, pistol gas port and carbine gas port. In pistol gas port position the carbine port is blocked and gas only flows back to the bolt from the pistol port, same goes for the carbine port position, gas only flows from the carbine port to the bolt, the pistol port is blocked. This gives me the best of both worlds. Since I had already drilled out the carbine port to a larger size trying to get it to work in the original configuration I now have to use an adjustable gas tube to get the pressure right.
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