Finally got hold of some Remington .357 Max brass, and had a bit of fun trying out different case forming methods!
Tip No 1
You MUST trim to rough length and then anneal the brass before trying any resizing of .357 Max brass in a .300/221 FLS die... the case head size is subtly larger in the .357 compared to the .221 Fireball/.223 brass (0.379" vs 0.376").
See the first image for what happens when you don't anneal the cases first... I was SO lucky the case didn't jam fast in the die
Tip No 2
Use plenty of very high quality lube... I found Redding Imperial Sizing Die Wax to be the best.
Tip No 3
It is best to use a pipe cutter when rough trimming the .357 Max brass, as it creates a nicely rolled edge... this helps the initial necking process start smoothly and evenly.
Tip No 4
Remove the expander ball before the first case sizing pass.
Start the necking process with one smooth steady motion of the press arm, then stop and lower the arm and apply more case lube before proceeding to resize the case body. There is a lot more effort required to size the body vs the neck.
Tip No 5
Insert the tapered neck sizing ball, re-lube the case and FL resize for a second pass all in one go. This time the case should move in and out of the die smoothly and without galling.
Tip No 6
Trim cases to required length in a couple of passes... I chose an overall case length of 37mm to give a much longer neck than the standard .300/221 case.
I think this will give better support to the longer 220gr-240gr jacketed projectiles as well covering some of the lube grooves in cast bullets.
The longer necked rimmed case also holds slightly more powder than the .300/221, so should squeeze a little more supersonic performance. Using Win 296 and filling right to the top of the neck, the .300/221 holds 24.7gr vs the .300/221R's 26.5gr... a difference of 1.8gr.
I'm quite pleased with the way the Rimmed Whisper turned out... just need to draw up the new reamer specs.
And as it is now a bit different from JD Jones' original, maybe it should be called the 7.62x37R