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Originally Posted by too_many_hobbies
What reduced length is recommended (10.5", etc.)?
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I like a 10.5" Whisper. I started out with a RRA 'pistol only' AR in 223. Since it was an AR pistol, I was obviously allowed to have the shorter than 16" pistol length barrel on it. I bought a M1 Sales carbine length 300/221 upper for it.
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Originally Posted by too_many_hobbies
Any disadvantages to a shorter barrel?
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None I can think of - especially if you plan to keep it as a dedicated subsonic firearm.
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Originally Posted by too_many_hobbies
Will the gas port have to be relocated after the barrel is cut off?
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I also wanted to shorten my barrel to 10.5" after I SBR'd my RRA lower. I moved my gas port to a pistol length position for this modification.
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Originally Posted by too_many_hobbies
I am familiar with applying for a tax stamp for a sound suppressor. Any details to applying for a short barrel rifle? Can I go ahead and apply now so I will have the permit by the time I get the barrel back from the gunsmith?
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The rule of thumb is that if you have the ability to assemble what you own into a legal configuration - you are OK. In other words, if you have a short barreled upper, but you do not own an AR pistol or an SBR (or MG), you have no way to assemble that upper into a legal firearm. If you own that upper and a Title 1 rifle lower, the ATF can assert that you are in 'constructive possession' of an unregistered SBR.
Now - if you have an SBR, an AR machinegun, or an AR pistol, you can own as many short uppers as you desire. You are allowed to have more of them than you have lowers to mount them on. As I understand it, you don't have to have enough parts to assemble them all at once into legal configurations, but you do have to be able to mate each upper to a lower one at a time and keep them legal.
Now - if you have a friend or relative that does not own any AR lower at all, they are allowed to own a short barreled upper, since that upper is not the registered part and is not (by itself a firearm) they are not in possession of anything other than 'gun parts'
Lastly, in regards to engraving your name, city and state on your lower: Many people are of the mind that they do this in advance of the Form 1. The reasons are that there is no law that states that you can't engrave your firearm with your name, city and state (even if it is not an NFA firearm.) That way, before you get your Form 1 approved, the receiver is a Title 1 firearm. Since it is not an NFA firearm, it does not fall under the provisions of the NFA in regards to shipping. If the engraver screws it up, you haven't already sunk your 200.00 into it. If you have to ship it somewhere else for re-finishing, that's cool too. Lastly, if (God forbid) it gets lost, you aren't looking for an NFA firearm and you aren't out your 200.00
Then - once the engraved receiver comes back and is in your hands, you can file your Form 1 and once approved, it never needs to leave your hands again.
Remember - the engraving needs to be no smaller than 1/16" high and no less than .003" deep. Many people think that the laser engravers are not deep enough. I used stamps and stamped mine - but often the finish will flake if you use stamps - then you really need to refinish it.
Hope that all helps